The Company:
Faraday Future (FF) is a California-based mobility company, leveraging the
latest technologies and world's best talent to realize exciting new
possibilities in mobility. We're producing user-centric, technology-first
vehicles to establish new paradigms in human-vehicle interaction. We're not
just seeking to change how our cars work – we're seeking to change the way we
drive. At FF, we're creating something new, something connected, and something
with a true global impact.
Your Role:
As the Controls Engineer - VA , you'll be working with some of the
industry's brightest minds to support in-house equipment development,
outsourced equipment development and perform existing automation equipment
refinements. Provides technical support to end users on the shop floor and
work collaboratively with the headquarters factory software team to maintain
data/system integrity. You will also be responsible for the execution of EAS
on each vehicle, selection, and training of manufacturing technicians to
perform the EAS. Basically, you'll ensure that the factory automation is
consistent across all suppliers and is maintained for smooth operation free of
downtime.
Responsibilities:
In-house equipment development:
Participate in initial equipment conceptual development and carefully balance product specifications, process control requirements, layout complexity, cost, quality and lead-time limits.
Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics.
Architect, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment.
Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment.
Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting.
Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing.
Select and size electrical and electromechanical components such as servos.
Introduce automated processes into production, and train and Maintenance and Production Teams to support after deployment into production.
Create machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables.
Outsourced automation equipment development:
Participate in specification and standard creation, release to Vendor and quote technical evaluation.
Enforce application of standards, Manage suppliers during specification, design review, design approval.
Establish test plans and control test plan execution at Vendor and at the factory during installation and buy-off
Characterize and validate new automated process equipment for deployment into production.
Existing automation equipment refinement:
Debug and optimize automated processes to maximize cycle time, improve availability and yield.
Characterize and validate automated processes using a data driven approach such as simulation, Capacity and Capability statistical test (Gage Repeatability and Reproducibility test, Cpk, etc),
Assembly Line Development and Implementation
Create detailed utility layouts for entire assembly lines and interface with facilities teams for implementation.
Create data management and tracking communications network architecture and interface with cross-functional teams for product, processes and quality traceability control implementation.
Basic Qualifications:
Bachelor's Degree or equivalent training and education
4+ years of experience in controls and automation
Proven knowledge + expertise, and passion for factory automation
Strong familiarity with Siemens TIA Portal
Demonstrated excellence in programming PLCs and Safety PLC.
Fieldbus Networking experience (Ethernet i/p, ProfiNET….)
Familiarity with electrical prints for industrial equipment
Project Experience in same or similar industry.
A creative curiosity, collaborative ethic, hardworking enthusiasm, and
driving personal vision
Excellent communication skills and team-working tendencies
A penchant for multi-tasking and self-starting
A genuine fascination for the industrial automation field and a commitment
to global change
Preferred Qualifications:
Proven expertise with Ignition by Inductive Automation
In depth knowledge of Electrical Standards (NFPA79, National Electric
code, UL508A)
In depth knowledge of Safety standards (ANSI/RIA15.06, OSHA)
Advanced proficiency programming industrial equipment.
Must have a well-defined methodology for maintaining code structure and
organization.
Ability to program state machines for complex processes which involve
multi-station parallel processing, pick and place automation, data
acquisition, and PID control.
Proven ability to design fault-tolerant systems with error handling and
recovery.
Proficiency selecting appropriate circuit protectors, wire and cable,
sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems
Proficiency creating detailed electrical and fluid schematics in CAD
Proficiency programming and tuning variable frequency drives
Exposure to a wide variety of production machinery, industrial sensors,
and equipment (LVDT and pressure transducers, dispense systems,
temperature controllers, DC torque controllers, current and power meters,
etc)
Experience programming Cartesian, SCARA and Articulated robots is highly
desired (Fanuc, others)
Experience with Vision systems (Cognex, others)
Experience creating technical specifications for automated manufacturing
equipment is highly desired
Experience transitioning products and processes from prototype to
production desired
Knowledge of production quality metrics is a plus
Ability to use 3D CAD packages such as with SolidWorks and CATIA is a plus
Annual Salary Range:
($100K - $125K), plus benefits and incentive plans
Perks + Benefits
Equity grants for every employee
Healthcare + dental + vision benefits (Free for you/discounted for
family)
401(k) options
Relocation assistance + reimbursement
Casual dress code + relaxed work environment
Culturally diverse, progressive atmosphere
“Soul of Faraday” community outreach team
Faraday Future is an equal opportunity employer and does not discriminate on
the basis of race, national origin, gender, gender identity, sexual
orientation, protected veteran status, disability, age, or other legally
protected status.